Design & Development

Types of Molds & Forming Processes for Sanitary Ware

Plastic Injection Mold

Plastic injection molds are designed for high-precision production of sanitary-ware components by injecting molten thermoplastics into engineered cavities. These molds enable tight dimensional control, smooth cosmetic surfaces, and repeatable performance.
They are widely used for shower-head housings, faucet handles, valve covers, and functional bathroom accessories.

Liquid Silicone Rubber (LSR) Mold

LSR molds utilize a closed, automated injection process to mold liquid silicone with high precision and cleanliness. LSR tooling supports complex geometries, thin walls, and flash-free surfaces. LSR is ideal for high-performance seals, water-contact components, hygienic parts, and long-life elastic elements used in faucets, valves, and sanitary fittings.

Gravity Casting Mold

Gravity casting molds form metal components by pouring molten alloy into permanent or semi-permanent molds using gravity. This process delivers excellent strength, surface quality, and dimensional stability. Typical sanitary applications include faucet bodies, valve housings, connectors, and metal structural parts requiring durability and corrosion resistance.

Metal Stamping & Progressive Die

Metal stamping dies shape sheet metal through punching, bending, and forming operations. High-speed progressive dies enable efficient mass production with tight tolerances and consistent quality. They are commonly used for bathroom brackets, mounting plates, decorative covers, and thin-gauge metal components integrated into sanitary assemblies.

Precision Manufacturing Capability

Our advanced machining and toolmaking equipment—including high-speed CNC, wire EDM, and grinding centers—allows us to achieve tolerances as tight as:

±0.01 mm for stamped parts
±0.005 mm for dies

This level of precision is critical for producing high-performance bathroom components such as sealing interfaces, valve frames, and decorative metal parts.

Carbide, A-2, D-2, CPM 3V, CPM 10V	Shower brackets and holders	Thin-gauge and thin-wall parts
High-speed steels (M-2, M-4)	Valve and cartridge housings	High-volume and long-run production
Aluminum alloys (6061, 7075)	Hinges, clips, springs, and decorative trims	Bulk, complex, and precision components
Applications in the Sanitary Industry	Structural and cosmetic parts for bathroom accessories	Press Range
Faucet frames and levers	Production Capacity	3 tons to 260 tons

Design & Development — Sanitary-ware & Custom Bathroom Solutions

Engineering & Development

Tooling & Metal Forming Expertise

Types of Molds & Forming Processes for Sanitary Ware

Tooling Materials

Finishing Options for CNC Machining

Precision Manufacturing Capability

Advanced Quality Assurance

Explore Our Product Categories

Request A Call Back