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Design & Development — Sanitary-ware & Custom Bathroom Solutions

Engineering & Development

JEKARE provides full-cycle engineering for custom sanitary-ware parts, from concept to mass production. Our in-house teams deliver feasibility analysis, prototyping, tooling development, and precise 2D/3D CAD designs.

Tooling & Metal Forming Expertise

We specialize in high-speed progressive dies, deep-draw tooling, and precision forming dies for bathroom components, using advanced materials and simulation to achieve tight tolerances, long tool life, and corrosion resistance.

Types of Molds & Forming Processes for Sanitary Ware

Plastic Injection Mold

Plastic injection molds are designed for high-precision production of sanitary-ware components by injecting molten thermoplastics into engineered cavities. These molds enable tight dimensional control, smooth cosmetic surfaces, and repeatable performance.
They are widely used for shower-head housings, faucet handles, valve covers, and functional bathroom accessories.

Liquid Silicone Rubber (LSR) Mold​

LSR molds utilize a closed, automated injection process to mold liquid silicone with high precision and cleanliness. LSR tooling supports complex geometries, thin walls, and flash-free surfaces. LSR is ideal for high-performance seals, water-contact components, hygienic parts, and long-life elastic elements used in faucets, valves, and sanitary fittings.

Gravity Casting Mold

Gravity casting molds form metal components by pouring molten alloy into permanent or semi-permanent molds using gravity. This process delivers excellent strength, surface quality, and dimensional stability. Typical sanitary applications include faucet bodies, valve housings, connectors, and metal structural parts requiring durability and corrosion resistance.

Metal Stamping & Progressive Die

Metal stamping dies shape sheet metal through punching, bending, and forming operations. High-speed progressive dies enable efficient mass production with tight tolerances and consistent quality. They are commonly used for bathroom brackets, mounting plates, decorative covers, and thin-gauge metal components integrated into sanitary assemblies.

Tooling Materials

Carbide, A-2, D-2, CPM 3V, CPM 10V Shower brackets and holders Thin-gauge and thin-wall parts
High-speed steels (M-2, M-4) Valve and cartridge housings High-volume and long-run production
Aluminum alloys (6061, 7075) Hinges, clips, springs, and decorative trims Bulk, complex, and precision components
Applications in the Sanitary Industry Structural and cosmetic parts for bathroom accessories Press Range
Faucet frames and levers Production Capacity 3 tons to 260 tons

Finishing Options for CNC Machining

Performant & Powerful

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Performant & Powerful

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Performant & Powerful

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Performant & Powerful

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Performant & Powerful

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Performant & Powerful

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Precision Manufacturing Capability

Our advanced machining and toolmaking equipment—including high-speed CNC, wire EDM, and grinding centers—allows us to achieve tolerances as tight as:

±0.01 mm for stamped parts
±0.005 mm for dies

This level of precision is critical for producing high-performance bathroom components such as sealing interfaces, valve frames, and decorative metal parts.

Advanced Quality Assurance

The #1 Visual Builder

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The #1 Visual Builder

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The #1 Visual Builder

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Explore Our Product Categories

Discover our diverse range of high-quality shower heads,faucets,toilet seat and accessories,designed to meet the custom needs of every style and budget.

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